Medical injection molding is a crucial method of preparing mold components for medical devices and other plastic appliances. In this process, there are two ways: either you can get the equipment from dealers or retail manufacturers at wholesale prices, or you can go for your desired and personal customization with specified features. Let’s clarify the term custom injection molding: It is a manufacturing process to produce customer-desired tool designs and complex parts, whether in limited or unlimited quantities.
When does medical injection molding customization need to be done? Or why people want their medical products to be customized. In this article, we are going to explore every point descriptively to clarify these queries. So delve into them:
The Considerations Leading To Custom Medical Injection Molding
Customization is a big world that surrounds all aspects of designing, functionality, production, product integration, and the trending aesthetical approaches to customizing items. The main reason behind putting so much effort is to get a distinctive and identified product using the customization processes. Similarly, in medical injection molding, there are the following situations when people try to add their personalization touch.
1- Unique layouts and designing
It is an instinct when a buyer goes to purchase a product, he/she looks for a special one that is unique and different. The eye captures the first thing, which is the design that drives him to buy the respective medical item. With distinguishable geometry, layout, shape, and size, receive more valuable responses from the viewers. It is when medical Industries require the process of customization. The template alteration is suitable for high-volume production because, for low-volume, the mold metal plates can cost much. There are the following design components that help manufacturers to have a derivative medical device.
●Shape: It is the fundamental variable component. The fabricators use versatile die lines and templates to put a catchy shelf product in front of buyers.
●Colors: some medical equipment has variable colors that dignify the brand and company recognition. For example, plastic syringes with colored caps, drip sets with colorful locks, surgical tools with colored holders, etc.
●Sizes: Visiting the market, you can see every brand has a standardized medical device size, which regards it with particular identification.
2- Material Choice
There is a wide range of materials available in the market. The choice varies from device to device and industry to industry. Instead of using simple and meager plastic, some industries demand specified properties such as highly resistant plastic, biocompatible to sustain an eco-friendly environment, and material for least reactive substances. High-grade plastics are hard, allow better flow, stand appropriate mold injection, and impairment of product parts. Preferably, biodegradable compounds are more in demand to keep the environment safe as they are reusable and recyclable, so companies can use them again to reduce their manufacturing cost. Moreover, high-end brands opt for a high-finishing and glossy look – producing luxury medical kits and medical supplies.
3- Practical, Operational, And Functional Modes
In medical device customization, functionality is the factor to consider while designing the mold. Engineers first ensure that the tool performs its operational tasks properly after the manufacturing process. The functional details include structure, calculation, processing, and other technical details to ensure the gadgets’ complete accomplishment.
Significantly, custom devices have to fulfill ISO standards and regulations. These standards have certain requirements, such as tight tolerances, geometric shapes, surface finishes, design, and manufacturing processes. Whatever the custom shape or texture the tool has, it should be practically functional and compatible to use.
4- Incorporation And Assimilation
When designers and engineers create complex designs, they include multiple device parts for customization. Therefore, each part has a separate mold. The individual parts must cooperate efficiently while assembling the pieces of equipment. For proper assimilation, all molds must fit properly into each other, maintaining the operational element.
5- Branding and Aesthetical Approach
Making an artifact look stand out takes a lot; every inch of it needs a certain level of aesthetic modification. Aesthetical strategies range from choosing good quality material to glossy finishing and assembling the components to the medical device packaging. For acknowledgment, brands use their embossed or debossed logos and company names on the instruments. The last step of manufacturing is packing with instructive and informative components, catchy colors, and beautiful designs. All these factors collectively bring an astonishing look to the product and work as a marketing tool. Also, it efficiently grabs more customer’s attention and makes their decisions to buy your products with greater liability.
Conclusion:
Concluding the statement about when does medical injection molding customization need to be done? I must include that branding and aesthetical approach are the main factors that manufacturers usually state when adding custom touches to their medical supplies. All the other factors like colors, sizes, shapes, material choice, practicality, and functionality stand behind it, but these have their importance in the field of customization. Furthermore, the more attractive and functional a product is, the more people intend to buy it.
FAQs
Q1- What factors control the medical injection mold?
Ans: The following are the crucial steps that control the productivity of medical molds. Such as a temperature-controlling system that keeps the overall external environment at an optimal level, plastic pressure that controls the melting of material, the speed of plastic injection, and lastly, the cooling system that protects the parts from shrinkage.
Q2- What are the basic steps involved in Medical Injection Molding?
Ans: There are the following basic steps of medical injection molding, including clamp settlement, plastic injection, cool water treatment, heat controlling system, and ejection.
Q3- What do you need to consider while designing molds?
Ans: You need to consider the diameter and thickness of the plastic molds. If you have too many holes in your mold, the plastic will shrink when it passes through the cool water. And if you have a plastic thickness of more than 60% you can face sink marks on the molds.
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